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Coolant System Process Engineer

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CareerMine Job Id: 796982 Job Summary
Title: Coolant System Process Engineer Employer Job Id: 10109BR
Location: Alcoa, TN Posted Date: July 25, 2012
Employer: Subscriber - Log In to see Company Name Apply By: September 23, 2012

Coolant System Process Engineer

Position Description

  • The Coolant System Process Engineer is a high level and specialized technical role filled by candidates that have experience and success as a manufacturing engineer. The Coolant System Process Engineer utilizes engineering methodology, process management and other technical expertise to manage the mill coolant systems in the Hot Mill and Continuous Cold Mill Departments.

The responsibilities of the Coolant System Process Engineer include, but are not limited to:

  • Provide strategic direction for mill coolant system equipment selection, repair and operation
  • Provide strategic direction for mill coolant system chemistry processes and coolant handling
  • Lead and document major coolant process and equipment changes
  • Provide technical support and training to department resources operating mill coolant systems
  • Maintain a tactical familiarity with the day-to-day operation of the coolant systems in order to identify and respond to process shifts
  • Monitor and React to Chemistry Testing Procedures and Results
  • Potential to supervise and direct oil house attendants in the Rolling areas
  • Maintaining contact with [Company] Technical Community and subject matter experts for coolant processes (ATC, Other Plants, COE and Vendors) to ensure appropriate technology is applied and [Company] Technology and Standard Practices are utilized
  • Develop, deploy and maintain Product, Process and Incoming Material Control Plans for the coolant systems
  • Establish, monitor and maintain coolant system PL inventory levels
  • Review and approve all expenditures for products and consumables used in the coolant processes and assist in forecasting spending and budget development
  • Identify opportunities to reduce the operating and maintenance cost of the coolant systems and document these opportunities as DI’s
  • Support coolant system VPM, TPM, DM and Quality processes
  • Function as Process Manager for appropriate coolant system processes
  • Provide support for A3 problem solving for coolant system process, equipment and quality issues
  • Identify safety and environmental issues associated with the materials and equipment used in the coolant processes. Propose solutions to eliminate these hazards and support the implementation of these solutions as appropriate

Basic Qualifications

  • B.S. Degree in Mechanical, Electrical, or Chemical Engineering or Related Degree or Experience.
  • 3 years’ experience with manufacturing processes and principles
  • 3 years’ experience in product and process failure analysis and an understanding of world class manufacturing techniques such as lean manufacturing, JIT, SPC, TQM, etc.
  • Understanding of basic chemistry principles
  • Proficient with Microsoft Excel and Statistical Techniques

Preferred Qualifications

  • 5 years’ experience leading engineering processes and projects within a manufacturing environment.
  • Collaborative approach working with upstream suppliers and downstream customers.
  • Experience with rolling operations.
  • Experience with mill coolant systems, coolant handling and coolant filtration
  • Process management experience
  • Understanding of mill coolant chemistry principles
  • Strong problem solving and creative thinking skills.
  • Strong written and oral communication skills


CareerMine Daily Salary Insight

Safety and Training Officer

1 - 5 years experience in South Africa
Annual Salary

25 %ile

$13K

Median

$18K

75 %ile

$29K
Source: CareerMine Salary Survey
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